E-coating
A practical solution to enhance pump durability, reliability as well as adding to your cost effectiveness
1. E-coat technology
We are pleased to announce a significant upgrade of our pumps. Starting December 2023, our pumps are available with an e-coat finish. E-coat (electrocoating or cataphoresis) refers to the method of applying a protective coating to a metal surface.
The metal is immersed in a water-based solution containing a paint emulsion, then an electric current is applied to the part, causing the paint emulsion to condense onto the part. The resulting coating is durable and reliable, providing resistance to chemical and environmental corrosion. There is no need for extra painting.
2. Unlock the benefits of e-coat technology
In the vacuum truck and fish handling industry it’s common for pumps to be exposed to harsh conditions, corrosion, peeling paint, and high maintenance have posed hurdles for years. Our response to these challenges is the upgrade to the E-coat technology. We regret for not switching to the e-coat technology earlier. But let us unfold the benefits you unlock when opting for our e-coated pumps.
Overview
- E-coat technology
- Unlock the benefits of e-coat technology
2.1 Additional durability
2.2 Increased releability
2.3 Cost effectiveness
2.4 Sustainability - Same price, added value
- Facts and standards
2.1 Additional durability
Excellent corrosion protection: We know that vacuum trucks as well as fish handling systems often operate in tough environments. E-coat materials possess anti-corrosive properties which in term enhance the longevity and quality of the product. E-coating can withstand harsh testing conditions, such as continuous salt spray. It is standard for third party authorities to require that the coatings withstand 1.000 hours of continuously salt spray without failing, simulating around 10 years of operation in a corrosive environment. Our e-coating matches these standards. By e-coating your pump we take another step in securing the longevity of your vacuum system.
2.2 Increased reliability
Extra shielding barrier: By e-coating the pumps we add an extra layer of protection to our pumps. The e-coat layer is considerably stronger than a traditional paint layer.
Uniform thickness: The e-coat method secures a uniform layer of the coating. It reaches parts of the surface that are usually hard to coat, such as corners and cavities. The e-coating offers a high-quality appearance while securing a clean and smooth surface for years and years.
2.3 Cost effectiveness
Lower costs: The extra protection the pumps receive from the e-coat treatment enhance their resistance and lead to reduced maintenance costs, fewer repairs, and significant cost savings over the long-term.
2.4 Sustainability – you take yet another step to protect the environment
Water based: Electrocoating or e-coat is considered a more environmentally friendly process then other methods as it is water-based. More than 80% of the e-coat composite, consists of water at the point of application. Less solvents and hazardous materials are involved in this process, leading to a lower environmental impact.
Minimal waste generation: In the e-coat process, the electrically charged paint particles are attracted to the metal’s surface, resulting in reduced waste generation as there is less excess paint.
Low Volatile Organic Compound emissions: VOC or Volatile Organic Compounds can cause air pollution, affecting the environment and human health. E-coating produces lower VOC emissions compared to other painting processes, making it a more sustainable option.
Together we can switch to the sustainable future. Our e-coated vacuum pumps are another small yet substantial step you can adopt to reduce the carbon footprint.
3. Same price, added value for the sustainable future
Using e-coating for our pumps is part of our ongoing efforts to add further value to our products and contribute to a more sustainable future. However, this does not come at any additional expense to you. In fact, we offer this enhancement at no extra cost. You get a better and more sustainable pump at the same price.
4. Facts and standards
The paint emulsion we use, the E-coating, is POWERCRON® 6200HE Cationic Epoxy Electrocoat. The E-coating has a layer thickness 25 μm.
The permissible rust, Ri 0, no rust, is according to ISO 4628-3. After a 240 hours of test duration. Corrosion test method is according to ISO 9227. Our E-coating is a category C3 Medium corresponding to ISO 12944-6. And the permissible delamination, is 0 – 0.5 according to ISO 4628-8.
